Numerical Modeling of Induction Brazing

V. BRUYERE1, C. DURAND2, S. ROURE2, P. NAMY1
1SIMTEC, 5 rue Felix Poulat, GRENOBLE, France
2SCHNEIDER ELECTRIC, EYBENS, France
Veröffentlicht in 2023

Induction brazing is a widely utilized joining process in various industries, offering efficient and localized heating for the assembly of diverse components. At Schneider Electric®, this process is used to assemble a silver piece on a copper piece. This work focuses on the advancements and insights gained through the development of a 3D thermal and electromagnetic model with COMSOL Mulitphysics®. A surface impedance method was used to describe the electromagnetic field in the metal parts. To control the electric power, a global ODE has been added to the problem. Moreover, a strong coupling between electromagnetics and thermal equations has been considered because of the strong variations of electrical conductivity with temperature. Finally, parametric studies have been performed to study the influence of the power cycle and the position of the assembled pieces.