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A Practical Method to Model Complex Three-Dimensional Geometries with Non-Uniform Material Properties Using Image-based Design and COMSOL Multiphysics®

J. Cepeda[1], S. Birla[2], J. Subbiah[2], H. Thippareddi[1]
[1]Department of Food Science & Technology, University of Nebraska, Lincoln, NE, USA
[2]Department of Biological Systems Engineering, University of Nebraska, Lincoln, NE, USA

Geometries with heterogeneous material properties are typically defined as a set of multiple parts, each part representing a different material. However, assembling or defining the individual parts of complex geometries can be difficult. A practical method based on image-based mesh generation, a custom algorithm for labeling materials, and interpolation functions of COMSOL Multiphysics® can be ...

Topology Optimization of Thermal Heat Sinks

J. H. K. Haertel [1], K. Engelbrecht [1], B. S. Lazarov [2], O. Sigmund [2],
[1] Technical University of Denmark, Roskilde, Denmark
[2] Technical University of Denmark, Kgs. Lynby, Denmark

1. Introduction The topology optimization method is becoming increasingly popular as a design tool for multiphysics systems [1,2]. Topology optimization of fluid-thermal systems has been presented for example in [3] for forced convective heat transfer and in [4] for natural convection problems. In this work, topology optimization including density filtering and projection is applied to ...

Excimer Laser-Annealing of Amorphous Silicon Layers

J. Förster, and H. Vogt
Institute of Electronic Components and Circuits
University Duisburg-Essen
Duisburg, Germany

A one-dimensional model of Excimer Laser-Annealing of amorphous silicon layers which are irradiated with a KrF excimer laser is described. For realisation, the application mode heat transfer in solids is used. The model predicts a melt threshold for the energy density of the laser of 88.5 mJ/cm^2. It also predicts a linear increase of the melt duration with a slope of approximately 625 (ns*cm^2) ...

Modeling of Transport Phenomena in Laser Welding of Steels

A. Métais [1], S. Matteï [2], I. Tomashchuk [2], S. Gaied [1]
[1] ArcelorMittal, Montataire, France
[2] Laboratoire Interdisciplinaire Carnot de Bourgogne, Université Bourgogne Franche Comté, France

Laser Welded Blank solutions enable to reduce vehicles weight and to optimize their crash performances by means of simultaneous tuning of different grades and thicknesses. The present work aims to characterize numerically and experimentally materials mixing during laser welding. For better understanding of materials mixing based on convection-diffusion process in case of full penetrated laser ...

Heat Generation Modeling of Two Lithium Batteries: from the Cell to the Pack in COMSOL Multiphysics® Software

J. Stoudmann [1], R. Rozsnyo [1], T. Mackin [2], J. Dunning [2]
[1] Haute École du paysage, d'ingénierie et d'architecture, Genève, Switzerland
[2] California Polytechnic State University, San Luis Obispo, CA, USA

A thermal model to predict the heat generation during the charge and discharge of a battery pack is an essential tool to manage the thermal behavior, performance and life of the batteries. In this work, a battery cell is modeled in COMSOL Multiphysics® using the Batteries and Fuel Cells module.

Numerical Prediction of Weld Bead Geometry in Plasma Arc Welding of Titanium Sheets - new

V. Dhinakaran[1], S. Khope[1], N. S. Shanmugam[1] , K. Sankaranarayanasamy[1]
[1]National Institute of Technology, Tiruchirappalli, Tiruchirappalli, Tamil Nadu, India

Plasma Arc Welding (PAW) is one of the important arc welding processes commonly used in electronics, medical, automotive and aerospace industries due its high accuracy, finishing, and ability of welding any hard materials. It is an extension of Tungsten Inert Gas welding (TIG or GTAW). PAW has been unnoticed because it is more complex and requires more expensive equipment compared to other ...

Modeling and Simulation of Thermal Runaway in Cylindrical 18650 Lithium-Ion Batteries

A. M. Melcher [1], C. Ziebert [1], B. Lei [1], M. Rohde [2], H. J. Seifert [2]
[1] Karlsruhe Institute of Technology, IAM-AWP, Karlsruhe, Germany
[2] Karlsruhe Institute of Technology, Karlsruhe, Germany

In this work the coupled electrochemical-thermal model for a lithium-ion battery (LIB) based on porous electrode theory has been extended with contributions coming from exothermic side reactions based on an Arrhenius law to model abuse mechanisms, which could lead to a thermal runaway. These extensions have been modeled with a constant fuel model and for specified current profiles and exterior ...

Numerical Computation of Two-Phase Flow in Porous Media

D. Droste[1], F. Lindner[1], C. Mundt[1], M. Pfitzner[1]
[1]Universität der Bundeswehr, Munich, Bavaria, Germany

In this study we investigate the heat and mass transfer in a porous media with phase change. The liquid fluid is injected from one side and heated from the other side, where it leaves the porous material in a gaseous state. Dominant forces are capillary interactions and two-phase heat conduction. To model the process we use a two-phase mixture model on a macroscopic scale. This model is ...

Numerical Study of a High Temperature Latent Heat Storage (200-300oC) Using Eutectic Nitrate Salt of Sodium Nitrate and Potassium Nitrate

C.W. Foong, J.E. Hustad, J. Løvseth, and O.J. Nydal
Department of Energy and Process Engineering, Norwegian University of Science and Technology, Trondheim, Norway

In this study, a small scale direct solar thermal energy storage system with secondary reflector is designed and developed. The main advantage of thermal energy storage is that cooking can be carried out during the time when there is little or no sun shine. In addition, no heat transport fluid is needed in this system. A well insulated heat storage should keep the heat for about 24 hours. KNO3 ...

Enthalpy Porosity Method for CFD Simulation of Natural Convection Phenomenon for Phase Change Problems in the Molten Pool and its Importance during Melting of Solids

Priyanshu Goyal[1], Anu Dutta[1], V.Verma[1], I. Thangamani[1], R.K. Singh[1]
[1]Bhabha Atomic Research Centre, Mumbai, India

Shielded transportation casks are commonly used for transportation and storage of radioactive waste materials. Design approval of such casks by regulatory authority is subject to its compliance with a thermal test (among other tests) Due to exposure of cask to fire , there is a possibility of melting of the shielding material (lead) used for the cask and need to evaluate extent of melting. ...