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Laser percussion drilling is widely used in the aerospace industry to produce cooling holes in jet engine components. This process is a thermal, contact-free process which involves firing a sequence of focused optical pulses onto a target material [1-4]. During each optical pulse, the ... Mehr lesen
Autoliv Livbag is a company specialized in the development and manufacturing of gas generator for airbags based on pyrotechnic and compressed gas technologies. In this context, specifications of the product are very particular. Indeed, the gas generator needs to be airtight for several ... Mehr lesen
The process-induced deformation in the DED fabricated part is a critical issue to the scaling of the technology. Currently, an inefficient and expensive experiment trial-and-error approach is utilized to tackle this issue, however it is not feasible for large parts. Researchers have ... Mehr lesen
Simulation of laser processes are more and more efficient. In some cases, as welding and additive manufacturing, the physical phenomena are complex, multi-physics and multi-phases, thus some assumptions have to be done. For Laser Powder Bed Fusion, a laser beam melts and vaporizes the ... Mehr lesen
A numerical model of laser welding process applied on highly optically reflective and thermally conductive materials such as copper has been developped. The latter considers multiphysical couplings of CFD, heat transfers and phase-field representation to account for topological ... Mehr lesen
In this paper, we present a study of the simulation of Directed Energy Deposition (DED) Additive Manufacturing (AM) using a multiphysics approach. We use a combination of Heat Transfer in Fluids, Solid Mechanics and Laminar Flow physics to accurately simulate the DED process. The ... Mehr lesen
The present work introduces a new methodology, based on COMSOL Multiphysics® Application Builder, to account for the “beam trapping” effect in multiphysical modelling of laser welding. Incident intensities involved in laser welding processes are high enough to induce material ... Mehr lesen
An auto-consistent multiphysical 3D model with strong coupling between Heat Transfer, Navier Stokes and ALE problems is proposed for the description of transient development of the keyhole and the melted zone in laser welding of metallic materials. It showed a satisfactory correspondence ... Mehr lesen
Laser cladding is an additive manufacturing process, where a laser beam creates a melt pool, into which powder is fed from a powder nozzle. Due to the feed motion of the laser beam and the powder nozzle relative to the workpiece, coatings and 3D parts can be deposited, which consist of ... Mehr lesen
Selective Laser Melting (SLM), like many other additive manufacturing techniques, offers flexibility in design expected to become a disruption to the manufacturing industry. The current cost of SLM process does not favor a try-and-error way of research; which gives more room for ... Mehr lesen