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Numerical Simulation of the Laser Cutting Process for Dismantling

R. Meillour¹, M. Courtois², M. Carin², I. Doyen¹, C. Nahed¹
¹CEA
²IRDL

Laser cutting process is usually employed in machining process, however it is also applied for dismantling nuclear facilities. Contrary to mechanical processes where tools wear out quickly and are often renewed, laser cutting process is a contactless approach, therefore there is no ... Mehr lesen

Numerical Analysis of the Effect of Surface Active Elements on Marangoni Flow in a Melt Pool

K. Yadav [1], A. Mishra [1],
[1] IIT Kanpur, Kanpur, Uttar Pradesh, India

Marangoni flow affects the heat and mass transfer occurring in the molten metal regions in welding and additive manufacturing processes. It originates from the surface tension gradient (∂γ/∂T) induced at the melt pool surface due to the temperature difference. The flow pattern within ... Mehr lesen

Simulation of the Cooling and Phase Change of a Melt-Cast Explosive

W. Sanhye [1], C. Dubois [1], P. Pelletier [2], I. Laroche [2],
[1] Department of Chemical Engineering, École Polytechnique de Montréal, Montréal, QC, Canada
[2] General Dynamics Ordnance and Tactical Systems-Canada Inc., Repentigny, QC, Canada

Introduction Numerical modeling of melt-casting is becoming a popular tool for the energetic materials and explosives industry. Compared to traditional metal casting, the cooling cycle for explosive melts is significantly longer because of their high Prandtl numbers [1]. Improving the ... Mehr lesen

The Effect of Aluminum Content on Convective Flow of Molten Metal Generated by Arc Plasma

Y. T. Cho [1], C. K. Kim [1], H. U. Hong [1],
[1] Changwon National University, Changwon, Gyeongsangnam-do, South Korea

Arc plasma can heat and melt the metal material and flows of molten metal can be affected by several forces such as Lorentz force which is ruled by current, Marangoni force controlled by surface tension, buoyancy force, and arc drag force. Usually, surface tension variation is determined ... Mehr lesen

Ladle furnace preheating and charge heating with graphite heating rods

Sergey Semenov¹, Patrick Namy¹, Aditya Kale², Sello Tsebe²
¹SIMTEC, Grenoble, France
²MINTEK, Randburg, South Africa

Present work is done in the framework of the SisAl Pilot EU project, which aims at optimising the silicon production in Europe by recycling materials and using a carbon-emission friendly technology. The silicon production experiments are conducted on laboratory and pilot scales in ... Mehr lesen

Modeling and Multiphysics Simulation of the Directed Energy Deposition Additive Manufacturing

P. Ansari¹, C.S. Tüfekci², M. U. Salamci³
¹Gazi University, Department of Mechanical Engineering, Additive Manufacturing Technologies Application and Research Center (EKTAM), Ankara, Türkiye
²Manufacturing Technologies Center of Excellence-URTEMM A.S., Ankara, Türkiye
³Gazi University, Department of Mechanical Engineering, Additive Manufacturing Technologies Application and Research Center (EKTAM), Manufacturing Technologies Center of Excellence-URTEMM A.S., Ankara, Türkiye

In this paper, we present a study of the simulation of Directed Energy Deposition (DED) Additive Manufacturing (AM) using a multiphysics approach. We use a combination of Heat Transfer in Fluids, Solid Mechanics and Laminar Flow physics to accurately simulate the DED process. The ... Mehr lesen

Two-Phase Flow Modeling of Metal Vaporisation under Static Laser Shot Using a Double ALE Method

Y. A. Mayi [1], M. Dal [1], P. Peyre [1], M. Bellet [2], C. Metton [3], C. Moriconi [3], R. Fabbro [1],
[1] PIMM Laboratory, UMR 8006 Arts et Métiers-CNRS-CNAM, Paris, France
[2] CEMEF Laboratory, UMR 7635 PSL Research University MINES ParisTech, Sophia Antipolis, France
[3] Safran, Paris Cedex, France

Additive manufacturing gathers technologies where near net shape components are produced by depositing successive layers of materials. Among these technologies, the Layer Beam Melting (LBM) process – often referred to as Selective Laser Melting (SLM) – is garnering industrial interest, ... Mehr lesen

Thermo-Hydrodynamic Simulation of Laser Welding in Lap Joint Configuration for Dissimilar Metals

Maelenn Le Mener¹, Mickael Courtois¹, Muriel Carin¹, Nicolas Daviot², Roger Andry²
¹IRDL UMR CNRS 6027, Lorient, France
²Autoliv Livbag, Pont-de-Buis-lès-Quimerch, France

Autoliv Livbag is a company specialized in the development and manufacturing of gas generator for airbags based on pyrotechnic and compressed gas technologies. In this context, specifications of the product are very particular. Indeed, the gas generator needs to be airtight for several ... Mehr lesen

A Study on Hydrodynamics of Melt Expulsion in Pulsed Nd: YAG Laser Drilling of Titanium

S. Sharma [1], Y. Pachuary [2], S. N. Akhtar [3], J. Ramkumar [1],
[1] Indian Institute of Technology Kanpur, Kanpur, India
[2] Indian Institute of Information Technology, Design and Manufacturing, Jabalpur, India
[3] Integral University, Lucknow, India

Laser drilling of titanium and its alloys is widely used in aerospace industry, as it offers selective removal of material at high accuracy and speed. However, laser drilling often inherits defects such as large heat affected zone, micro cracks and recast layer. These defects depend upon ... Mehr lesen

Numerical Study of the Gas-Powder Flow from Coaxial Nozzles in Laser Metal Deposition

E. Ferreira [1], M. Dal [1], P. Peyre [1], C. Colin [2], G. Marion [3], D. Courapied [3], B. Macquaire [3],
[1] PIMM Laboratory, UMR 8006 ENSAM – CNRS – CNAM, Paris, France
[2] Centre des Matériaux, UMR 7633 MINES Paris Tech, Evry, France
[3] Safran, Paris, France

The Laser Metal Deposition process (LMD) is a rapid free form fabrication method which can be used to manufacture new near net shape metallic components, to repair used ones or to add functional parts on existing ones. This process is composed by multiple gas streams flowing inside a ... Mehr lesen

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