The Art and Science of Electrochemical Plating

Shruti Srivastav November 13, 2018

Electroplating is commonly used for surface finishing due to its effectiveness across the automotive, electronics, corrosion protection, aerospace, and defense industries. Since WWII, the number of patents claiming to achieve “perfect plating” has increased exponentially. The focus of the narrative surrounding electrochemical plating has also shifted from complex chemical reactions toward perfecting operating conditions. In this blog post, we show how to achieve smoother metal surfaces during reverse pulse plating (RPP) using the COMSOL Multiphysics® software and add-on Electrodeposition Module.


Henrik Ekström August 29, 2018

Ion-exchange membranes are widely employed within the field of electrochemical engineering. In polymer electrolyte fuel cells and vanadium flow batteries, they are used to conduct ions and at the same time prevent reactants and electrons from crossing between the two flow compartments. The ability to promote the passage of ions of either positive or negative charge is also used in electrodialysis for cleaning water from ions. In this blog post, we will explore the ion-selective capabilities of ion-exchange membranes.


Siva Sashank Tholeti August 22, 2018

Sparging, a mass transfer process between a gas and a liquid, is commonly encountered in industrial applications such as beverage carbonation and photobioreactors, or even at home for aeration in aquariums. In this blog post, we detail how to model a type of sparging, carbonation, using the COMSOL Multiphysics® software.


Guest Bojan Jokanović July 5, 2018

Guest blogger Bojan Jokanović of SGL Carbon GmbH, one of the world’s leading manufacturers of carbon-based products, discusses the optimization of thermal processes in the carbon industry. Carbon products are used in many industries, including semiconductors, car manufacturing, ceramics, and metallurgy. Properties of graphite including high-temperature stability, good thermal and electric conducting behavior, and high chemical stability make this material unique. However, carbon manufacturing is an energy-intensive industry. We must build digital process chains to optimize processes and minimize costs.


Brianne Costa July 4, 2018

Multijet tubular reactors are used to manufacture polymers such as polyester. The turbulent flow that occurs in this type of reactor can affect the manufacturing process, including the reaction kinetics, fiber quality, conversion, and yield. By developing a reactor model that fully takes into account both the fluid dynamics and chemical reactions, you can optimize a reactor design for efficient and reliable polymer production.


Thomas Forrister July 3, 2018

In electrochemistry, it’s common to use a microdisk as the working electrode in an analytical technique known as cyclic voltammetry. However, unlike with a macroelectrode, diffusion at a microelectrode occurs very fast on the timescale of the experiment. To simplify the analysis, we can use an approximation that assumes the microdisk has stationary diffusion properties on the timescale of the voltammetry study — eliminating the need for a time-dependent model.


Thomas Forrister June 27, 2018

Batch reactors are used to manufacture a wide variety of products in the fine chemical, pharmaceutical, and food industries. In some cases, fine chemical processing may require more consistent operating conditions than batch reactors can offer, and continuous plate reactors may then provide better control of the process. Chemical modeling can help in the design of continuous plate reactors that are optimized for thermal control and product purity.


Caty Fairclough June 21, 2018

If you were to take apart almost any modern electronic product, you would find a printed circuit board (PCB). A closer look at this common component reveals a pattern of copper lines on its surface. These conducting lines can be created using a process called electrodeposition, which modifies device surfaces via electrochemical reactions. To enhance electrodeposition techniques for circuit board manufacturing, engineers can use numerical modeling.


Brianne Costa June 14, 2018

After World War II, a boom in the economy caused Americans to buy a record number of cars (leading to serious levels of pollution). Today, we have more energy-efficient vehicles — such as hybrid and electric options — and another “boom” is occurring, this time for autonomous vehicles (AVs). Again, pollution is an issue, but in a different way: There’s a debate over whether self-driving cars should have hybrid engines to maximize profit or all-electric engines to minimize pollution.


Brianne Costa May 24, 2018

Some inventions haven’t changed much since they first came about…even if centuries have passed. For instance, the pop-up toaster was invented in 1921, and although enhancements have been made, it still toasts bread. Paperclips hit the market about 150 years ago and they still hold sheets of paper together. The same is true of the lead-acid battery, a device that was invented in 1859 and operated under the same basic principles as the one currently in your car.


Kiran Deshpande April 11, 2018

Stress corrosion is a type of degradation of a metal surface that is exposed to a corrosive environment and is subjected to mechanical stress, either residual or applied. This phenomenon can be difficult to predict and detect in underground pipelines, which could result in costly leaks and damage to the surrounding area. When modeling stress corrosion, a major challenge is coupling the mechanical and electrochemical interactions. Here, we look at how to overcome this challenge in the COMSOL Multiphysics® software.




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